Me yasa injin CNC ke da mahimmanci ga masana'antar robot

gabatarwa

A yau, robots suna da alama a ko'ina - suna aiki a fina-finai, filin jirgin sama, samar da abinci, har ma a masana'antun da ke kera wasu mutummutumi.Robots suna da ayyuka daban-daban da amfani da su, kuma yayin da suke samun sauƙi da arha samarwa, suna ƙara zama gama gari a masana'antu.

A yau, robots suna da alama a ko'ina - suna aiki a fina-finai, filin jirgin sama, samar da abinci, har ma a masana'antun da ke kera wasu mutummutumi.Robots suna da ayyuka daban-daban da amfani da su, kuma yayin da suke samun sauƙi da arha samarwa, suna ƙara zama gama gari a masana'antu.Tare da karuwar buƙatun fasahar mutum-mutumi, masana'antun robot suna buƙatar ci gaba.Hanyar asali na kera sassa na robot shine injin CNC.Ci gaba da karantawa don ƙarin koyo game da daidaitattun sassa na mutum-mutumi, kayan aikin mutum-mutumi masu dacewa da kuma dalilin da yasa injinan CNC ke da mahimmanci ga masana'antar robot.

Robots da ake amfani da su a yanayin masana'anta.Abin da aka makala a ƙarshen hannu yana da sassa da aka ƙera

CNC machining an keɓance shi don mutummutumi

A daya hannun, CNC machining iya samar da sassa tare da musamman sauri bayarwa lokaci.Kusan da zarar kuna da samfurin 3D a shirye, zaku iya fara yin abubuwan haɗin gwiwa ta amfani da injin CNC.Wannan yana ba da damar saurin ƙira na samfuri da saurin isar da sassa na mutum-mutumi na al'ada don aikace-aikace na musamman.

Wani fa'idar CNC machining shine cewa yana iya kera sassan gaba ɗaya bisa ga ƙayyadaddun bayanai.Wannan daidaiton masana'anta yana da mahimmanci musamman ga fasahar mutum-mutumi, wanda a cikinsa daidaiton girman shine mabuɗin don gina mutum-mutumi mai fa'ida.Daidaitaccen mashin ɗin CNC na iya kiyaye tsananin haƙuri na +/- 0.015mm, kuma wannan ɓangaren da aka ƙera a hankali yana ba da damar robot don aiwatar da daidaitaccen motsi mai maimaitawa da aka sani da ƙima.

Ƙarshen saman wani dalili ne na sarrafa sassan robot tare da CNC.Abubuwan da ke hulɗa suna buƙatar samun ƙananan gogayya, kuma madaidaicin mashin ɗin CNC na iya haifar da ƙarancin ƙasa kamar sassan RA 0.8 μM, har ma da ƙasa ta hanyar ayyukan jiyya kamar gogewa.Sabanin haka, mutuwar simintin gyare-gyare (kafin kowane tsari na gamawa) yawanci yana haifar da kusan 5 μM.Ƙarfe 3D bugu yana haifar da ƙarewar saman ƙasa.

A ƙarshe, nau'in kayan da aka yi amfani da shi a cikin mutum-mutumi shine zaɓi mai kyau don injin CNC.Robots suna buƙatar samun damar motsawa da ɗaga abubuwa a tsaye, wanda ke buƙatar kayan ƙarfi da ƙarfi.Wadannan kaddarorin da ake bukata suna samun mafi kyau ta hanyar sarrafa wasu karafa da robobi, kamar yadda aka bayyana a cikin sashin kayan da ke ƙasa.Bugu da ƙari, ana amfani da mutum-mutumi don gyare-gyare ko ƙananan samar da tsari, wanda ya sa aikin CNC ya zama zaɓi na halitta don sassa na robot.

Nau'in sassa na mutum-mutumi da CNC ke ƙera

Tare da ayyuka da yawa masu yiwuwa, nau'ikan mutummutumi daban-daban sun samo asali.Akwai manyan nau'ikan mutummutumi da yawa waɗanda ake amfani da su.Hannun mutum-mutumi na mutum-mutumi yana da haɗin gwiwa da yawa, waɗanda mutane da yawa suka gani.Akwai kuma SCARA (zaɓi yarda articulated robot hannu) mutummutumi, wanda zai iya motsa abubuwa tsakanin jiragen sama guda biyu.SCARA yana da tsayin tsayi a tsaye saboda motsin su a kwance.Haɗin gwiwar robot ɗin delta suna ƙasa, wanda ke sa hannu yayi haske da sauri.A ƙarshe, gantry ko Cartesian mutummutumi suna da na'urori masu linzamin kwamfuta waɗanda ke motsa digiri 90 zuwa juna.Kowannen wadannan mutummutumi yana da tsari daban-daban da aikace-aikace daban-daban, amma yawanci akwai manyan abubuwa guda biyar.

Hannun injina

Ƙarshen sakamako

mota

mai sarrafawa

firikwensin

Hannun injina

Manipulation ya bambanta sosai a tsari da aiki, don haka ana iya amfani da abubuwa daban-daban.Duk da haka, wani abu ɗaya da suke da shi shine cewa suna iya motsawa ko sarrafa abubuwa - daban da hannun mutane!Daban-daban na hannun mutum-mutumi har ma suna da sunan kanmu: haɗin gwiwa na kafada, haɗin gwiwar gwiwar hannu da haɗin gwiwar wuyan hannu suna juyawa da sarrafa motsin kowane bangare a tsakaninsu.

Hannun injina

Abubuwan da aka tsara na hannun mutum-mutumi suna buƙatar zama masu ƙarfi da ƙarfi ta yadda za su iya ɗaga abubuwa ko amfani da ƙarfi.Saboda kayan da aka yi amfani da su don biyan waɗannan buƙatun (karfe, aluminum da wasu robobi), sarrafa CNC shine zabi mai kyau.Ƙananan sassa, kamar gears ko bearings a cikin haɗin gwiwa, ko ɓangaren harsashi a kusa da hannu, kuma ana iya yin injin CNC.

Ƙarshen sakamako

Ƙarshen sakamako abin haɗe ne da aka haɗa zuwa ƙarshen hannun mutum-mutumi.Ƙarshen sakamako yana ba ku damar tsara ayyukan mutum-mutumi don ayyuka daban-daban ba tare da gina sabon mutum-mutumi ba.Zasu iya zama grippers, grippers, vacuum cleaners ko tsotsa kofuna.Wadannan masu tasiri na ƙarshe yawanci suna da abubuwan da aka ƙera daga ƙarfe (yawanci aluminum) CNC (zaɓi zaɓin kayan aiki dalla-dalla daga baya).Ɗaya daga cikin abubuwan haɗin yana haɗa har abada zuwa ƙarshen hannun mutum-mutumi.Ainihin gripper, kofin tsotsa ko wani mai tasiri na ƙarshe (ko tsararrun sakamako na ƙarshe) yana aiki tare da ɓangaren, don haka ana iya sarrafa shi ta hannun robot.Wannan saitin tare da sassa daban-daban guda biyu na iya samun sauƙin maye gurbin mabambantan sakamako na ƙarshe, don haka robot zai iya dacewa da aikace-aikace daban-daban.Kuna iya ganin wannan a cikin hoton da ke ƙasa.Za a kulle diski na ƙasa zuwa ɓangaren mating ɗin da ke hannun mutum-mutumi ta yadda za ku iya haɗa bututun da ke aiki da kofin tsotsa zuwa na'urar samar da iska na robot.Fayafai na sama da na ƙasa misalai ne na sassan injinan CNC.

Ƙarshen sakamako ya ƙunshi sassan mashin ɗin CNC da yawa

mota

Kowane mutum-mutumi yana buƙatar motar motsa jiki don motsa motsin hannu da haɗin gwiwa.Ita kanta motar tana da sassa masu motsi da yawa, yawancin su CNC na iya sarrafa su.Gabaɗaya, motar tana da wasu nau'ikan gidaje don samar da wutar lantarki da kuma tallafin injina don haɗa shi da hannun injina.Bearings da shafts kuma galibi ana yin injin CNC.Za a iya yin injina a kan lathe don rage diamita, ko a kan injin niƙa don ƙara fasali kamar maɓalli ko tsagi.A ƙarshe, gears waɗanda ke canja wurin motsin motsi zuwa haɗin gwiwar robot ko wasu sassa na iya zama injin CNC ta hanyar niƙa, EDM ko injin hobbing.

Ana iya amfani da motocin Servo don kunna motsin mutum-mutumi.

mai sarrafawa

Mai sarrafawa shine ainihin kwakwalwar mutum-mutumi.Zai yi abin da kuke tsammanin zai yi - yawanci yana sarrafa madaidaicin motsi na robot.A matsayin kwamfuta na mutum-mutumi, tana samun shigarwa daga na'urori masu auna firikwensin kuma tana canza tsarin da ke sarrafa kayan aiki.Wannan yana buƙatar buguwar allon kewayawa (PCB) don ɗaukar kayan aikin lantarki.Kafin ƙara kayan aikin lantarki, ana iya sarrafa PCB zuwa girman da ake buƙata da siffa ta CNC.

firikwensin

Kamar yadda aka bayyana a sama, firikwensin yana karɓar bayanai game da mahallin da ke kewaye da mutum-mutumin kuma yana ciyar da shi zuwa ga mai sarrafa na'urar.Hakanan firikwensin yana buƙatar PCB wanda CNC ke iya sarrafa shi.Wani lokaci, ana shigar da waɗannan na'urori masu auna firikwensin a cikin mashinan CNC.

Kayan aiki na al'ada da Gyara

Ko da yake ba wani ɓangare na mutum-mutumin da kansa ba, yawancin ayyukan mutum-mutumi suna buƙatar na'urori na musamman da na'urori.Lokacin da mutum-mutumi ya yi aiki a wani sashi, ƙila ka buƙaci na'ura don gyara sashin.Hakanan zaka iya amfani da na'urar don saita sashin daidai kowane lokaci, wanda yawanci ya zama dole don robot ya ɗauka ko ajiye sashin.Saboda yawanci sassa na al'ada ne da za'a iya zubar dasu, injin CNC ya dace sosai don kayan aiki.Lokacin isarwa yana da ɗan gajeren lokaci, kuma NC machining yawanci sauƙi don kammalawa akan wani yanki na kayan ƙira, yawanci aluminum.


Lokacin aikawa: Nuwamba-08-2021